Engineered for extreme wear resistance, complete waterproof integrity, and structural reliability across global architectural applications.
Evaluating Material Stability, Dimensional Integrity, and Acoustic Dampening across Modern Built Environments.
Designed for heavy foot traffic, modern commercial spaces require high wear resistance (0.5mm / 20mil wear layer minimum) and rapid installation click mechanisms. Our SPC flooring offers dimensional stability under temperature variances from 0°C to 55°C without telegraphing subfloor imperfections.
In multi-family real estate development, acoustic insulation (STC and IIC ratings) is paramount. Integrated IXPE underlayments provide up to 21dB impact sound reduction while providing 100% waterproof protection against kitchen and bathroom spillages.
Beyond interior flooring, Greenstar’s 18mm Polypropylene (PP) Hollow Plastic Formwork panels replace traditional plywood in poured concrete structures, achieving 50 to 80 reuse cycles while remaining completely impervious to moisture, acids, andalkali corrosion.
As a leading high-quality SPC LVT flooring supplier & suppliers operating out of Shuyang, Jiangsu Province, Greenstar New Materials bridges the gap between material polymer science and practical construction engineering. The global market shift toward resilient flooring is driven by the demand for subfloor-tolerant, low-VOC, and micro-scratch resistant surfacing. By controlling the entire manufacturing chain from resin compounding to precision click-profile milling, our technical lines eliminate the common failures associated with third-party outsourced assembly.
Deconstructing the Multi-Layer Matrix of High-Performance Resilient Surfaces.
Nano-ceramic particle reinforced UV coating providing stain resistance, anti-fading UV protection, and enhanced scuff resistance matching AC4/AC5 commercial standards.
High-transparency virgin PVC wear film (0.3mm to 0.7mm thickness) engineered to withstand high static load indentation and continuous heavy foot traffic.
Ultra-realistic natural timber grain, marble, and concrete aesthetic layers captured at 600 DPI, synchronized with EIR (Embossed In Register) surface textures.
Extruded virgin PVC and finely ground natural calcium carbonate composite core delivering thermal stability (≤0.12% dimensional change under 80°C testing).
The technical evolution of resilient flooring is focused on four major technological vectors:
Quantifiable Manufacturing Benchmarks across Greenstar's Facilities.
How Automated Compounding, Gravimetric Dosing, and Deep-Port Logistics Deliver Superior Cost-to-Performance Ratios.
Our Shuyang plant utilizes computerized gravimetric feeding systems that measure calcium carbonate, PVC resin, and non-toxic heat stabilizers down to 0.1-gram accuracy, preventing batch-to-batch density variance.
High-resolution inline laser sensors monitor board thickness, click profile geometries, and surface printing flaws in real time. Defective boards are automatically ejected prior to packaging.
Situated within optimal transit distance to Lianyungang and Shanghai deep-water ports, Greenstar maintains typical order dispatch within 7 to 15 days, minimizing ocean freight lead times for global distributors.
Detailed benchmark data to assist procurement directors and architectural specifiers.
| Performance Characteristic | Glue-Down LVT | Click-Lock LVT | Rigid Core SPC | 18mm PP Hollow Formwork |
|---|---|---|---|---|
| Primary Composition | Flexible Virgin PVC + Plasticizers | Flexible PVC + Glass Fiber Mesh | 75% CaCO3 Limestone + 25% PVC | High-Impact Polypropylene Co-Polymer |
| Overall Thickness | 2.0mm – 3.0mm | 4.0mm – 5.0mm | 4.0mm – 8.0mm | 12mm – 18mm Standard |
| Wear Layer Range | 0.12mm – 0.50mm | 0.30mm – 0.50mm | 0.30mm – 0.70mm (12-28 mil) | N/A (Structural Concrete Forming) |
| Dimensional Stability | ≤ 0.25% (ISO 23999) | ≤ 0.15% (ISO 23999) | ≤ 0.08% (ISO 23999 Super Stable) | High Flexural Strength, Zero Swell |
| Waterproof Capability | 100% Surface Waterproof | 100% Surface Waterproof | 100% Core & Surface Waterproof | 100% Weatherproof & Waterproof |
| Installation Method | Full-Spread Adhesive | Floating Unilin Click | Floating Click (Unilin / Valinge) | Carpentry Nailing & Clamping |
| Sound Reduction (IIC) | Delta Lw ~ 5-8 dB | Delta Lw ~ 14-16 dB | Delta Lw ~ 19-22 dB (with IXPE) | N/A |
| Primary Target Application | Retail, Budget Housing | Light Commercial, Residential | Heavy Commercial, Condos, Hotels | Concrete Slab, Column & Wall Forming |
Assuring International Quality Norms, Private-Label Packaging, and Seamless Import Compliance.
Our product catalog complies with rigorous international testing standards including CE Marking (EN 14041), FloorScore Indoor Air Quality certification, REACH registration for zero hazardous phthalates, and ASTM F3261 performance standards for rigid core vinyl flooring across North America.
We provide comprehensive private label services for global brand owners, importers, and floor covering distributors. From customized carton printing, barcoding, insert sheets, to custom color matching against Pantone or natural timber physical samples, our R&D center fulfills exact OEM parameters.
Every sea container dispatched from our factory undergoes strict floor-loading optimization, palletized wrapping with moisture-resistant foil barriers, and complete HS Code documentation to streamline import clearance across EU, US, Middle Eastern, and Southeast Asian customs hubs.
Analysis of target thickness, wear layer, color film, click profile, and acoustic pad requirements.
Physical master samples and lab test reports delivered via express courier for client validation.
Automated compounding, extrusion, hot-pressing, and double UV topcoat curing under strict QC.
High-precision click milling, acoustic pad attachment, and automated optical laser inspection.
Container stuffing, fumigated wood palletization, port delivery, and immediate bill of lading release.
Clear, expert responses to technical procurement, product structural questions, and export parameters.
LVT (Luxury Vinyl Tile) is a flexible vinyl flooring manufactured primarily from PVC resins and plasticizers, offering a softer, quieter underfoot feel suitable for glue-down or light click installations. SPC (Stone Plastic Composite) features an ultra-rigid core formulated from calcium carbonate powder (limestone) and PVC resin without plasticizers. This gives SPC significantly higher density (2,000+ kg/m³), superior dimensional stability under thermal variance, complete resistance to subfloor telegraphing, and 100% waterproof performance across commercial environments.
Locking profile failures are caused by low-density core material or imprecise milling. Greenstar utilizes Homag and TENON high-precision profiling machinery to mill licensed Unilin and Valinge click systems with tolerances within ±0.02mm. Furthermore, our rigid core formulation maintains a balanced 3:1 calcium-to-PVC ratio and undergoes a 48-hour annealing tempering period post-extrusion to relieve internal material stresses before profiling.
Polypropylene (PP) hollow structural formwork offers major life-cycle cost advantages: 1) Reusability: PP formwork can be reused over 50 to 80 times compared to 3-5 times for standard marine plywood. 2) Water Resistance: Polypropylene does not absorb water, eliminating swelling, delamination, and warping. 3) Concrete Finish: The smooth non-porous PP surface produces mirror-like concrete surfaces without requiring chemical release agents. 4) Recyclability: Worn panels are 100% recyclable into new plastic products.
For heavy commercial installations such as hotel lobbies, hospital corridors, retail stores, and educational facilities, we recommend a minimum wear layer of 0.50mm (20 mil) or 0.70mm (28 mil) paired with our double UV acrylic coating embedded with aluminum oxide nano-ceramic particles. For residential multi-family projects, a 0.30mm (12 mil) wear layer offers optimal balance between durability and cost effectiveness.
Yes. All Greenstar vinyl floor coverings are manufactured using 100% virgin PVC resins without recycled heavy-metal contaminants. Our products are tested and certified under FloorScore, meeting strict California Specification 01350 indoor air quality thresholds. They are free of orthophthalate plasticizer additives, heavy metals (Lead, Cadmium, Mercury), and formaldehyde, allowing them to contribute toward LEED v4 green building accreditation credits.
Yes. SPC’s high limestone composition gives it excellent thermal conductivity and structural stability under heat. It can be safely installed over hydronic or electric underfloor heating systems provided the surface temperature does not exceed 27°C (80°F). Our rigid core boards pass ISO 23999 heat stability tests with dimensional expansion under 0.08%.
For standard stocking colors and specs, our minimum order quantity starts at 500 square meters per decor. For custom OEM thickness, custom decor print film matching, or private label box printing, our typical order threshold is one 20-foot container (approx. 2,200 to 2,800 sq.m depending on thickness). Production lead time is typically 7 to 15 days from deposit confirmation.
Direct access to our primary resilient flooring and structural plastic formwork product lines.