Explore our premier grade vinyl plank systems and structural formwork panels manufactured directly in our Jiangsu production facility.
The international interior surfaces industry has undergone a paradigm shift over the past decade. Traditional soft-back Luxury Vinyl Tile (LVT) and flexible PVC sheetings are increasingly yielding market share to Rigid Core LVT (RVP) and Stone Plastic Composite (SPC) flooring. Commercial project developers, general contractors, and corporate procurement directors are prioritizing dimensional stability, zero-acclimatization installation, and 100% waterproof performance across multi-family housing, hospitality networks, healthcare complexes, and retail centers.
In North America and Western Europe, rigid LVT accounts for over 65% of all resilient flooring imports. The driving forces behind this accelerated demand include skyrocketing labor costs, the need for rapid flooring turnarounds during commercial renovations, and strict environmental standards regarding indoor air quality (IAQ). As modern architectural designs shift toward open-plan layouts with floor-to-ceiling glass, traditional flexible vinyl often suffers from telegraphing subfloor imperfections and thermal expansion buckling. Rigid LVT addresses these failure points via a high-density, stone-polymer composite core that remains inert under ambient temperature swings ranging from -10°C to 65°C.
Speed of click-lock laying reduces unit downtime by 40%. Superior impact acoustic ratings (IIC > 70 with IXPE pad) satisfy strict multi-story soundproofing codes.
Micro-bevel edges combined with ultra-durable 0.5mm (20mil) wear layers resist heavy luggage rolling loads, liquid spills, and aggressive commercial chemical cleaning.
Non-porous UV surface treatments infused with anti-microbial agents block bacterial growth, offering a seamless, easy-to-sanitize surface for medical centers.
High static load resistance (>2.5MPa) prevents denting from heavy display racks, heavy foot traffic, and equipment cart rollers in supermarket chains.
China remains the global nucleus for resilient flooring innovation and mass-scale production. Located in the industrial manufacturing hub of Shuyang County, Suqian City, Jiangsu Province, Greenstar New Materials Shuyang Co., Ltd. leverages a unique combination of raw material proximity, advanced automation, and deep logistics integration to deliver unparalleled value to global importers and distributors.
Our facility integrates every phase of production under one roof: from compounding virgin PVC resins and nano-calcium carbonate powder to high-precision extrusion, multi-roll hot laminating, UV curing, click profiling, and automated acoustic underlayment bonding. Operating 8 automated lines near Eastern China's major deep-water ports allows standard order fulfillment within 7 to 15 days.
We strictly enforce the exclusion of recycled plastic scrap containing heavy metals or phthalates. Our core formulation yields superior tensile strength and zero toxic VOC off-gassing.
Equipped with German Homag profile cutters, our milling lines achieve lock-joint tolerances within ±0.02mm, ensuring seamless click engagement and zero edge-chipping.
In-register (EIR) technology aligns visual wood grain textures perfectly with physical tactile grooves, replicating authentic natural oak, walnut, and marble visuals.
Every batch undergoes rigorous thermal stability testing (80°C oven tests for 6 hours), castor chair abrasion tests (25,000 cycles), and lock strength pull tests before packing.
For commercial buyers, choosing between different resilient vinyl options requires balancing density, acoustic performance, total thickness, and dimensional behavior. The matrix below outlines key engineering metrics evaluated by structural engineers and global flooring importers:
| Performance Metrics | Rigid LVT / SPC Flooring | Traditional Glue-Down LVT | WPC Flooring | Plywood Formwork (Reference) |
|---|---|---|---|---|
| Core Density | 1.95 - 2.10 g/cm³ (High Density) | 1.35 - 1.45 g/cm³ (Flexible) | 0.95 - 1.10 g/cm³ (Foamed) | 0.55 - 0.65 g/cm³ |
| Dimensional Stability (ISO 23999) | ≤ 0.08% (Ultra-Stable) | ≤ 0.25% (Moderate) | ≤ 0.15% (Good) | Swells when wet (>12%) |
| Waterproofing Level | 100% Waterproof Core | Water Resistant Surface | 100% Waterproof Core | Hydrophilic (Absorbs water) |
| Telegraphing Resistance | Excellent (Hides Subfloor Imperfections) | Poor (Shows Subfloor Bumps) | Very Good | N/A |
| Subfloor Preparation Need | Minimal (Lays over existing tile/concrete) | High (Requires Perfect Leveling) | Moderate | N/A |
| Wear Layer Thickness Options | 0.3mm (12mil) to 0.7mm (28mil) | 0.15mm to 0.5mm | 0.3mm to 0.7mm | N/A |
| Acoustic Rating (w/ IXPE pad) | STC 62 dB / IIC 71 dB | STC 50 dB / IIC 52 dB | STC 60 dB / IIC 68 dB | Low |
| Recyclability & Eco-Profile | 100% Recyclable PVC/Limestone | Recyclable Vinyl Layer | Partial Recyclability | Single-use / Deforestation |
*Note: Data derived from internal laboratory testing at Greenstar New Materials R&D center in accordance with ASTM and ISO global testing standards.
Every building environment presents unique stress parameters—ranging from ambient humidity fluctuations to extreme static wheel loads. Greenstar’s Rigid LVT and SPC flooring ranges are customized to meet specific localized demands:
Challenge: Rapid tenant turnover, high risk of liquid spills, severe wear on flooring surface.
Greenstar Solution: 4.0mm SPC with 0.3mm (12mil) wear layer + 1.0mm pre-attached IXPE backing. Provides budget-friendly installation speed, scratch resistance against furniture moving, and total moisture defense.
Challenge: Demands sophisticated aesthetic warmth, low footstep acoustic noise, and easy cleaning without waxing.
Greenstar Solution: 5.0mm EIR Rigid LVT featuring ultra-high definition visual films and double UV ceramic bead coating. Offers authentic timber tactile feel while dampening heavy corridor footfall.
Challenge: Heavy rolling carts, continuous foot traffic, risk of micro-scratches from grit and debris.
Greenstar Solution: 6.0mm Rigid SPC Core with 0.7mm (28mil) commercial wear layer. Engineered for maximum static load resistance and certified fire resistance (EN 13501-1 Class Bfl-s1).
In addition to resilient rigid flooring, Greenstar New Materials operates specialized production lines for 18mm Polypropylene (PP) Hollow Plastic Concrete Formwork Panels. Designed as a direct, highly economical replacement for traditional marine plywood in construction wall, slab, and column pouring, our reusable plastic shuttering panels can be reused over 50 to 80 times under normal job site conditions.
Reduces per-use formwork costs by up to 60% compared to standard timber plywood that degrades after 3-5 uses.
Polypropylene core does not absorb water from concrete wet mixes, eliminating swelling, warping, and surface delamination.
Can be nailed, sawn, drilled, and cut using standard woodworking equipment with no special tooling required on site.
Importers can optimize ocean freight costs by consolidating Rigid LVT flooring and PP formwork panels within a single 40ft HQ container.
Navigating international supply chains requires rigorous verification to avoid inferior products that buckle, discolored surface films, or brittle lock joints. Our engineering team recommends that procurement managers insist on the following five verification checkpoints before issuing a purchase order:
Ensure the limestone-to-PVC ratio does not exceed 4.5:1. Excess calcium carbonate makes the core brittle and prone to lock joint failure during installation. Our optimized 3.5:1 formulation guarantees toughness and tensile resilience.
Request testing reports for dimensional change after exposure to heat (ISO 23999). Samples should be tested at 80°C for 6 hours; dimensional change must remain below 0.08%, and curling must not exceed 0.2mm.
Verify actual wear layer micrometer measurements. Standard residential applications require at least 0.3mm (12mil), while heavy commercial spaces require 0.5mm (20mil) to 0.7mm (28mil) virgin PVC wear layers.
Confirm products possess FloorScore®, CE Marking, and ISO 9001/14001 certifications. Ensure 100% compliance with REACH standards to guarantee zero formaldehyde, heavy metals, or hazardous plasticizers.
Clear, expert answers from our manufacturing engineers regarding technical specifications, custom OEM branding, lead times, and global shipping.
Traditional glue-down LVT consists of flexible PVC layers requiring a perfectly smooth, pressure-sensitive adhesive subfloor. Loose-lay LVT features a heavy anti-slip backing for glue-free laying in low-traffic areas. Rigid Core SPC (Stone Plastic Composite) engineered vinyl features a solid, high-density core composed of natural limestone powder and virgin PVC resin. SPC provides 100% waterproof performance, superior dimensional stability under extreme heat, and an integrated click-lock system that bridges minor subfloor imperfections without telegraphing.
Yes. As a fully integrated factory exporter, we offer complete OEM and ODM customization services. Importers can select from over 500+ decor film prints (wood grain, marble, concrete, terrazzo), choose specific surface embossing (Smooth, Handscraped, Deep Embossed, Synchronized EIR), specify wear layer thickness (0.15mm to 0.7mm), and request custom-printed master cartons featuring their private brand logo and localized barcoding.
Our standard production lead time is 7 to 15 days following order deposit confirmation and artwork approval. Our flexible manufacturing system accepts custom decors at an MOQ of 500 to 1,000 square meters per color pattern. For standard stock decor films, lower MOQs can be accommodated across mixed container shipments.
Greenstar Rigid LVT (SPC) is engineered to withstand embedded radiant heating systems (both hydronic and electric). Owing to its dense limestone composition and low coefficient of thermal expansion, SPC planks transfer heat efficiently without gapping, warping, or emitting hazardous VOC odors. Maximum continuous surface heating temperature should not exceed 27°C (80°F).
We supply factory pre-laminated acoustic underlayments directly attached to the back of the planks. Options include High-Density IXPE (Irradiated Cross-Linked Polyethylene Foam) in 1.0mm, 1.5mm, or 2.0mm thickness, EVA foam, or natural cork backing. Pre-attached underlayment saves job site labor installation steps while significantly reducing airborne step sound (STC) and impact sound transmission (IIC).
Quality checks for our PP hollow shuttering panels include measuring weight per panel sheet (ensuring consistent density), testing surface diagonal squareness, verifying impact resistance at low temperatures (-10°C), and conducting load-bearing flexural tests. High-quality panels maintain structural rigidity under wet concrete hydrostatic pressure without bowing or edge cracking.
Our manufacturing facility and products hold full compliance certifications including ISO 9001 Quality Management System, ISO 14001 Environmental Management, CE Certification for European trade (EN 14041), FloorScore® indoor air safety certification, and SGS test reports verifying compliance with ASTM F3261 standards.
We hold official licensing for globally recognized click patents including Unilin Click, Uniclic, and Välinge (2G / 5i drop lock). Precision milling ensures fast, glue-free floating installation with high tensile joint strength that resists vertical separation under heavy rolling loads.
Review our complete list of certified products available for worldwide export container shipping.
Partner directly with Greenstar New Materials Shuyang Co., Ltd. Our engineering sales team provides custom specification analysis, OEM color matching, sample dispatches, and competitive container pricing within 24 hours.