Standardized engineering specifications, rigorous quality testing, and scalable factory capacity for international distributors and large-scale project developers.
Integrating polymer R&D, structural formulation, digital precision extrusion, and global supply chain fulfillment to eliminate intermediary inflation.
Located in Shuyang County, Suqian City, Jiangsu Province, Greenstar operates dedicated manufacturing centers equipped with high-torque twin-screw extruders and Unilin click-locking profiling machinery. By overseeing every step from raw calcium carbonate blending to final packaging, we ensure total quality consistency across large-volume orders.
Situated within optimal proximity to major East China deep-water ports (Shanghai and Lianyungang), our supply network handles standard OEM orders within a swift 7 to 15 days dispatch window. This logistically optimized workflow minimizes project downtime for overseas importers and construction contractors.
A microscopic breakdown of structural layers, dimensional performance metrics, and mechanical properties driving stone-plastic composite market dominance.
Dual ceramic-bead UV surface treatment providing superior stain resistance, micro-scratch protection, and controlled gloss levels (ranging from 5% super-matte to standard 12% satin). Incorporates silver-ion anti-microbial additive tech for hygienic environments.
Pure virgin transparent PVC wear film engineered in 0.3mm (12 mil) for residential, 0.5mm (20 mil) for heavy commercial, and 0.7mm (30 mil) for industrial specifications. Delivers exceptional abrasion resistance rated up to EN 660-2 Group T.
Ultra-realistic rotogravure decorative film mimicking oak, walnut, teak, marble, terrazzo, and concrete. Synchronized EIR (Embossed-in-Register) technology aligns surface texture directly with visual wood grains down to 0.05mm precision.
Information Gain Insight: Unlike traditional LVT or laminate flooring, SPC Core Flooring achieves zero linear thermal expansion due to its extreme CaCO3 (Limestone) to PVC ratio (approximately 3:1). This allows continuous installations of up to 400 m² (4,300 sq. ft.) without expansion joints, provided subfloor movement criteria are met.
| Physical / Mechanical Property | Test Standard (ASTM / EN) | Greenstar SPC Performance Value | Commercial Impact |
|---|---|---|---|
| Dimensional Stability | ASTM F2199 / EN 434 | < 0.06% (80°C for 6 hours) | No buckling or gapping in extreme climates |
| Fire Behavior Classification | EN 13501-1 / ASTM E648 | Class Bfl-s1 / Class 1 Critical Radiant Flux | Complies with global fire safety building codes |
| Residual Indentation | ASTM F1914 / EN 433 | < 0.05 mm (High static load resistance) | Resists heavy commercial furniture impressions |
| Acoustic Sound Reduction | ASTM E989 / ISO 717-2 | Delta IIC 21 dB - 25 dB (with 1.5mm IXPE) | Exceeds multi-family floor impact noise codes |
| Chemical & Stain Resistance | ASTM F925 | Pass (No change under acids, oils, iodine) | Ideal for healthcare and food service areas |
| Formaldehyde Emission | EN 717-1 / CARB Phase 2 | Undetectable / E0 Standard / FloorScore® | Guarantees clean indoor air quality (IAQ) |
How geographical advantages, raw material integration, and automated production pipelines yield unmatched price-to-performance ratios for global buyers.
Greenstar’s production facility in Shuyang leverages direct procurement of ultra-fine 400-mesh calcium carbonate powder and 100% virgin suspension-grade PVC resin. By avoiding recycled scrap polymer in our rigid cores, we eliminate brittle click joints, odor emission, and trace heavy metal contamination (Lead, Cadmium, Phthalates). Our rigorous incoming material inspection ensures every batch maintains high density (2000–2100 kg/m³).
A major failure point in low-grade SPC flooring is lock breakage during assembly or under load. We utilize licensed Unilin and Valinge 5G click milling cutters operating at high RPM with online laser sensors measuring profile tolerances within ±0.02mm. This ensures fast, gap-free snap installation and high vertical joint strength (exceeding 2.5 kN/m pull-out resistance).
Meeting international environmental, safety, and performance standards to streamline customs clearance and commercial specification.
Tailored specifications, custom decor printing, private labeling, and optimized container packing for global distributors and brand owners.
We produce standard and oversized plank/tile dimensions ranging from 1220mm x 180mm to 1524mm x 228mm, and tiles up to 600mm x 600mm or 300mm x 900mm. Edge profiles include Square Edge, Micro-bevel, Deep V-groove, and Painted Bevels for realistic hardwood aesthetic framing.
Factory pre-attached acoustic underlayment options save installation time and labor cost. Choose from 1.0mm, 1.5mm, or 2.0mm High-Density IXPE foam (Cross-linked Polyethylene), Anti-Microbial EVA, or Natural Cork, delivering enhanced sound dampening and thermal insulation.
Pioneering eco-friendly plasticizers, mineral cores, digital direct printing, and closed-loop construction formwork systems.
Emerging MSP (Mineral Stone Plastic) cores featuring higher mineral content and bio-based resin binders, achieving 0% thermal shrinkage up to 100°C for sunrooms and solar-heated commercial environments.
Eliminating decorative film layers by printing 1200 DPI high-definition wood and stone visuals directly onto the primed rigid core, offering unlimited design repeating cycles and zero film delamination risk.
Expanding eco-construction by supplying Polypropylene (PP) hollow-core concrete formwork. Reusable over 50–100 times, resistant to water swelling, fully recyclable, and drastically reducing timber plywood waste on job sites.
Engineered to excel in environments requiring extreme durability, total moisture resistance, low acoustic transmission, and zero maintenance hassle.
SPC core flooring installed with pre-attached 1.5mm IXPE padding satisfies strict IIC (Impact Insulation Class) sound transmission requirements between multi-story residential units. Its 100% waterproof nature protects subfloors against pet accidents, kitchen spills, and plumbing leaks, making it the preferred choice for property managers and real estate developers seeking low tenant turnover repair costs.
Featuring a 0.5mm (20 mil) wear layer treated with ceramic-bead UV surface protection, Greenstar SPC flooring withstands intense rolling load friction, high heels, and heavy foot traffic in boutique retail stores, hotel corridors, and corporate offices. Maintains original color saturation without fading under continuous indoor lighting or perimeter solar exposure.
Sealed surface structures combined with anti-microbial UV topcoats eliminate bacterial growth harborage. High chemical resistance allows daily cleaning with medical-grade disinfectants without surface clouding or degradation. Flat, tight-click locking joints prevent moisture ingress and mold development under subfloors.
Our 18mm PP Hollow Plastic Formwork panels replace traditional plywood shuttering in commercial slab, wall, and column concrete casting. Highly durable, hydrophobic, and non-stick, these panels yield mirror-smooth concrete surfaces without chemical release agents, reducing total formwork system costs by over 40% across multi-story structural builds.
Addressing essential technical, logistical, and commercial inquiries for global buyers, importers, and contracting agents.
SPC (Stone Plastic Composite) features a rigid core composed of approximately 70-75% calcium carbonate (limestone) and 25-30% virgin PVC, creating an unyielding, high-density core (2000+ kg/m³). In contrast, traditional LVT (Luxury Vinyl Tile) relies on flexible PVC compounds without high limestone loading. Consequently, SPC offers superior dimensional stability, higher indentation resistance, resistance to subfloor telegraphing, and floating installation capabilities over minor subfloor imperfections.
Using 100% virgin calcium carbonate and high-grade PVC resin guarantees optimal tensile strength, uniform density distribution, and resilient click-locking integrity. Recycled plastics often contain plasticizer contaminants and variable filler ratios that lead to core brittleness, warping under radiant sun exposure, high formaldehydes, or joint cracking under heavy rolling loads.
We utilize precision Unilin and Valinge profiling equipment with high-speed diamond milling tools maintained under strict tolerance schedules. Profile geometry is audited every 30 minutes during extrusion runs using optical shadowgraph scanners to maintain click tolerances within ±0.02mm, ensuring tensile joint strength exceeds ASTM F3261 standards.
Yes. Greenstar SPC core flooring is engineered for thermal stability up to 80°C. It is fully compatible with embedded hydronic or electric radiant floor heating systems, provided subfloor temperatures do not exceed 27°C (80°F) and heating is gradually brought up to temperature post-installation.
Standard color and specification MOQs start at 500 square meters per decor. For custom brand packaging, specific wear layer adjustments, or custom EIR embossing, our typical MOQ is one 20ft container (approx. 2,200 to 2,500 m² depending on thickness). Production lead times range between 7 to 15 business days from order confirmation to port dispatch.
Our complete flooring product range carries FloorScore® certification, CE marking under EN 14041, REACH compliance (phthalate-free verification for 235+ SVHC chemicals), French A+ VOC indoor air emissions compliance, and ASTM E648 Class 1 fire resistance test reports from recognized third-party labs like SGS and Intertek.
Pre-attached 1.5mm high-density IXPE foam enhances foot comfort, absorbs subfloor micro-roughness, provides thermal insulation, and dramatically reduces sound transmission (boosting Impact Insulation Class IIC ratings by up to 21-25 dB), saving installation labor compared to separate underlayment roll placement.
Polypropylene (PP) Hollow Formwork is 100% waterproof, immune to delamination, and can be reused more than 50-100 times under standard construction handling—far outperforming 5-10 cycle marine plywood. It leaves a smooth, fair-faced concrete finish requiring minimal plastering and is completely recyclable after its service lifespan.
Absolutely. We provide architectural sample boxes containing full plank cut-offs, wear layer thickness samples, decor fan decks, and click-locking demonstrations. Standard sample kits are prepared and dispatched via international courier service within 48 hours.
We supply a comprehensive suite of surface finishes including Deep Wood Grain, Light Hand-Scraped, Saw-Marked, Smooth Crystal Matte, Marble Touch, and Synchronized Embossed-in-Register (EIR), matching the tactile feel of natural hardwoods and natural stone slates.
Direct factory procurement links for immediate sourcing, sample requests, and bulk quotations.